Mount the ring gear to the carrier carefully, making sure there are no burrs created between the two surfaces. These instructions are divided into sections according to each of these. Mar 05, 2011 on a manual transmission flywheel, if the teeth are bad, you dont have to replace the whole flywheel. The side bearing caps should be marked in relation to the housing before removal of the casecarrier and ringgear assembly. Installation of a new ring and pinion kit from yukon gear and axle. Our systems allow many specific features depending on the vehicle such as.
If a ring gear spacer is to be used, also check it for surface imperfections. Coat three or four ringgear teeth in at least two places with a moderate amount of compound and rotate the ring gear four or five times around the pinion gear in. Differential repair and installation kits from sierra gear and axle are the most complete in the industry. The side bearing should be clean and dry before installation of the casecarrier and ringgear assembly. Ring gears that are drilled and pinned are done so inhouse. Rotate by grabbing and turning the ring gear, not the pinion. Kit contents 1ea 84 tooth ring gear 1ea 10 tooth pinion gear 6ea 516 x 24 socket head cap screw noterefer to the factory shop manual for safety instructions prior to performing any repairs or installation of engine and electrical system components. Pinion depth the distance from the face of the pinion gear to the centerline of the ring gear. Coat three or four ring gear teeth in at least two places with a moderate amount of compound and rotate the ring gear four or five times around the pinion gear in both directions. Find ring and pinion gear installation kits with gm 8. Hold the pinion yoke and rotate the ring gear back and forth. Single rear drive axles, rearrear tandem drive axles and. Now, youll always be connected to your home, so you can watch over your property and answer the door from anywhere.
Ring gear removal and installation using a dead blow hammer lightly pound on the top edge of the ring gear until the ring gear pops off. Your new ring video doorbell is the start of a ring of security around your entire property. Ultimate 88 kit installation manual 908 kb ya wu0708unit bearing elim kit instructions 895 kb yukon axle bearing puller instructions 4154 kb yukon general installation instructions 674 kb yukon spindle boring tool instructions 2357 kb zip locker installation manual 13 kb. In addition to the detailed list of instructions, we offer free technical assistance with the set up by phone with our experience technical staff when you purchase your ring gear and. The instructions detail the replacement procedure, but theres also a useful table that lists all ring gear part numbers and their compatible ring gear support assemblies. All ring gears and pinions have been lapped in sets and should never be mixed with another ring. Select a ring product below to link to a setup guide. Flow direction the twin seal design is symmetrical. Falk double engagement gear couplings installation and. Loctite ring gear bolts and torque to factory specifications. Please read all the instructions before beginning the installation.
Installation is very simple in most applications as follows. These differential installation instructions are provided online as a further convenience to the differential installer. Check ring gear bolt s for proper length, use a very small amount of thread locking compound on the ring gear bolt threads and torque to specs. Mustang differential gears installation instructions. It also serves as the ring gear with which the starter pinion engages to crank the engine. Falk continuous sleeve gear couplings installation and. The flywheel on cars with manual transaxles serves as the forward clutch engagement surface. Rear output shaft 23e191 v5a51 rear output shaft 19. Ring security camera installation guide ring products are easy to set up, and include all the tools needed for installation. For over 80 years, the double diamond has signified the highest quality gears in the racing industry. Adjustments for backlash are done by spanner rings in the housing or shim packs behind the carrier bearing cups gm or cones dana. Select a ring product below to link to a setup guide ring video doorbell.
Click here for the international english version of the manual. Rotate by grabing and turning the ring gear, not the pinion. Nicks or burrs can be removed by using blockbacked grit paper or a small file. See whos at your door, prevent crime and protect your home all from your phone, tablet or pc. Just remove the transmission extension housing and bolt on the gear vendors replacement housing which has an eight hole pattern to receive the overdrive. While putting pressure on the ring gear with a heavily gloved hand this done to allow the mating teeth to make. Attach the new 84tooth ring gear to the clutch basket using the six 516x24 socket head.
Pinion resistance against the rotating ring gear helps establish a good pattern. Install the thickest snap ring that can be fitted in the snap ring groove of the input gear. It is advantageous to use pilot studs to align the ring gear to the differential as shown in figure 5. Ringpinion tooth depth variations can result from a ring gear that is cocked on its mounting surface. In this electronic age the importance of communication with the on board factory processor of any late model vehicle is a necessity for good performance. Following material removal, rewash in solvent and air dry. Always verify you have the correct gear ratio that you have purchased. Products include ring and pinion sets, installation kits and axle shafts for gm, ford, chrysler, jeep, and toyota vehicles. This can be checked by dividing the ring gear tooth count by the pinion tooth count e. To find the user manual for your ring product in your language, select it in the list below. We have personally experienced good results using the techniques in these instructions while setting up over forty thousand differentials.
It only took me a few blows evenly spaced around the ring gear. Falk double engagement gear couplings installation and maintenance type gl20 sizes1010 thru 1070 page 1 of 6 exnord, 5555 s moorland d, new berlin, i 53151753 usa 458710 telephone 2627646 fax 26276464 march 214 rexnordcom supersedes 71 how to use this manual this manual provides detailed instructions on installation. Ba snap ring installation install the thickest snap ring that can be fitted in the snap ring groove of the countershaft gear. Kit installation instructions please read completely before installation t his installation guide was written to provide the novice and professional with easy guidelines for differential setup. The casecarrier sideplay should be measured before removal of the casecarrier and ringgear assembly. Download a manual spotlight camera mount ring help. Ring and pinion gears are designed to be setup and run with exact tolerances. Gear vendors electronics offer several features unique to the industry.
To find the user manual for your ring product in your language, select it below. Click here for the north american version of the manual. Check ring gear bolt s for proper length, use a very small. With pinion removed, place differential case ring gear removed with differential bearings and differential bearing cups in rear axle housing. On a manual transmission flywheel, if the teeth are bad, you dont have to replace the whole flywheel. Kit installation instructions please read completely before installation r. Be aware that just because your aircraft or engine is supposed to have a certain ring gear doesnt necessarily mean it does. Make sure that the ball bearing end play meets the. Single rear drive axles, rearrear tandem drive axles and front drive steer axles revised 0218. While putting pressure on the ring gear with a heavily gloved hand this done to allow the mating teeth to make an impression in the marking compound and to protect your hand from being injured by sharp parts of the gear turn the rear axle ujoint flange in the direction that would make the car go forward, enough times to allow the pinion to. Gleason gear design manuals, dana spicer instruction manuals, technical bulletins and general motors repair manuals. Dead blow hammer used to remove the ring gear from the carrier. Examine the ring gear mounting surface for nicks or burrs which might prevent a flush mounting of the newly installed ring gear. This manual primarily describes the assembly of the two or fourpinion twopiece differential case that has a cap held on by the ring gear bolts.
Differential installation kits rebuild kits yukon hardcore locking hubs. This is adjusted by adding or subtracting shims to the inner pinion bearing. Tighten the eight nuts and take the driveshaft with the new yoke included to the local driveshaft shop to be shortened as per the instructions. M4209g355m ring and pinion set installation instructions. See our resource center for additional install and troubleshooting videos. Ring and pinion gear installation kits 4wd drivetrain. Differential gears installation instructions americanmuscle. The ring gear can be replaced by itself for a lot less money. This can be checked by dividing ring gear tooth count by the pinion tooth count.
Ring and pinion installation instructions we are pleased to make available the set up instructions to assist you with the repair or ratio change in your vehicle. This manual provides instructions for the meritor mx, rs, rt and rf. Main differential and ring gear assembly 43 inspection differential gears rotating resistance 44 installation differential and ring gear assembly 45 adjustment differential bearing preload 47 ring gear runout 48 ring gear backlash 49 gear set tooth contact patterns backlash 52 installation thrust screw if equipped. Install the ring gear while hot onto the differential. Download a manual spotlight camera mount ring products are designed for easy setup and use. Feb 01, 2017 installation of a new ring and pinion kit from yukon gear and axle. The most common reasons to replace the flywheel are. Remove the old gear set and thoroughly clean both the ring gear carrier and rear end housing with solvent. The ring gear and the pinion gear will have matching hand etched numbers engraved on them for verification. When setting the pinion position, many of the service manuals required a final pinion position check by using gauges that verified the dimension from the center line of the differential carrier center. Free automotive differential ring and pinion gear installation instructions plus online catalog for cars and pickup trucks parts at discounted prices, you save. Clean all seal surfaces with a fine emery cloth, and wipe clean.
Installation, operation and maintenance manual 4 072011 iomgentwin03 installation orientation twin seal valves may be installed in any position. Page 100 23e172 v5a51 input gear ba snap ring installation 1. Coat three or four ringgear teeth in at least two places with a moderate amount of compound and rotate the ring gear four or five times around the pinion gear in both directions. After cleaning, air dry all parts and inspect all components for damage. Ring and pinion set installation instructions no part of this document may be reproduced without prior agreement and written permission of. Ring pinion tooth depth variations can result from a ring gear that is cocked on its mounting surface.
The adjustment is made by adding or removing shim thickness from under the pinion bearing that is pressed onto the pinion gear. With a softfaced hammer, drive pinion out of differential pinion bearing and remove through rear of rear axle housing. Richmond is the leading manufacturer of professional quality, hiperformance ring and pinion sets. Flow shutoff is achieved equally on both sides of the plug independent of flow direction.